We consider packaging management in the warehouse to be an equally important and critical part of logistics that goes beyond simply packing goods. It includes planning, handling, storing, and recycling packaging materials (primary, secondary, and tertiary) with the aim of protecting the product, optimizing space, and minimizing costs.
The main specifics of packaging management in the warehouse include:
Packaging hierarchy and function: The warehouse works with three levels – primary (consumer), secondary (group) and tertiary (transport, e.g., pallets, film). Each has a different role in storage and handling.
Space and handling optimization: The shape of the packaging (ideally square/rectangular) must allow for maximum use of warehouse racks and efficient stacking.
Returnable packaging and circulation: In many industries (e.g., automotive), the management of returnable packaging (kuka boxes, pallets) is crucial, which requires us to have a specific warehouse for empty packaging and to manage its flow.
Just-in-Time (JIT) packaging deliveries: To minimize warehouse stock, we deliver packaging material as close as possible to when it is needed, which requires precise planning, but also sensible reserves of packaging material to avoid unnecessary transport delays.
Automation and packaging stations: Modern warehouses use automated packaging machines and robotic palletizers to increase speed and reduce errors (e.g., automatic box folding). We are able to work with a specific partner to ensure installation and oversee the entire investment, including the launch phase, within the necessary KPIs - CT, OEE.
Sustainability and waste management: We also emphasize reducing waste, using recyclable materials, and separate waste collection in accordance with legislation (the Packaging Act).
Protection and labeling: Packaging must protect goods from damage during handling and also contain information (barcodes, RFID) for quick identification and traceability.
Key challenges:
Pick & pack efficiency: The speed of packing goods after picking directly affects the efficiency of the entire warehouse.
Reducing air volume in packaging: Optimizing box size so you don't pay for transporting empty space.
Damage prevention: Using the right protective fillers for specific types of goods.
We can handle your packaging management from A to Z, including the design of ideal packaging according to customer requirements and within the framework of IATF 16949 standards.