We are also able to provide our customers with the implementation of automated guided vehicles (AGVs). This is a complex project that requires careful planning, process analysis, and integration into the existing infrastructure. The process can be divided into several key phases.
AGV implementation procedure:
Phase 1: Pre-study and Analysis (free)
Material flow analysis: Define what will be transported, from where, to where, and how often.
Environment analysis: Check the condition of
the floor, aisle width, and necessary infrastructure changes (e.g., installation of magnetic strips or laser reflectors).
Definition of objectives: Clearly define the objectives of the project (cost savings, increased safety, elimination of errors).
Return on investment (ROI) analysis:
Compare the acquisition costs (investment) with the savings in labor and increased efficiency.
Phase 2: Design and Planning
AGV type selection: Choose between different types (underride, forklift, tow) depending on the type of load.
Navigation and control:
Determine the navigation method (laser, magnetic, camera) and route planning.
Simulation and layout: Creation of a CAD route plan, design of stations for charging and material transfer.
Supplier selection: Tender and contract conclusion.
Phase 3: Preparation and Installation (Implementation)
Infrastructure modifications: Installation of navigation elements (tapes/reflectors), installation of charging stations.
Software integration: Connection of the AGV control system
(FleetController) to the enterprise system (ERP/WMS).
Truck assembly: Physical installation and commissioning of trucks.
Phase 4: Testing and Training
FAT (Factory Acceptance Test): Acceptance tests at the manufacturer's premises prior to delivery to the
site.
SAT (Site Acceptance Test): Functionality tests directly in operation.
Scenario testing: Verification of behavior when crossing paths, detecting obstacles, and in emergency situations.
Staff training: Training operators on operation, maintenance, and safety protocols.
Phase 5: Go-live
Pilot operation: Launch in a limited, controlled area.
Live operation: Full launch of the system.
Optimization: Monitoring performance and fine-tuning parameters (speed, routes) for maximum efficiency.
Key success
factors
Safety: Installation of safety sensors and acoustic/visual alerts is a priority.
Clean environment: AGVs require high-quality, clean floors (free of oil and cracks).
Change management: Involving employees in the process to
facilitate acceptance of the new technology.